Easyrider's Account Of The History Of The Panhead Page 2
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and longer life. The three horizontal chevrons were replaced with one pair of larger stainless steel chevrons on the rear fender. Exhaust pipes were chrome plated for the first time. The engine cam was improved with ramps to take up deflection in the valve gear. The cam was now made in two parts, the drive gear and cam body, and pressed together. Press-in sockets on OHV rocker arm forgings were eliminated by machining them into the new one-piece rocker arm. The front safety guard was made as a continuous tube with the top mounting plate welded onto it. A clevis on the shifter rod end at the transmission eliminated the bent rod end connection type used since the mid-1930s. The exhaust pipe port clamp was redesigned and had a shoulder flange to permit a more secure hold on the exhaust pipe. Taillamp wires were rerouted in the vicinity of the oil tank to prevent wear on the tank edge.


1952-FIRST YEAR FOR FOOT SHIFT, HAND CLUTCH
A new foot shift, hand clutch assembly was added to lessen the hand lever pressure required to disengage the clutch. The booster is nicknamed the "Mousetrap".
The inner primary chain guard was modified to accommodate the shifter rod and lever. Hand shift, foot clutch was still offered but was not interchanged one for the other once the motorcycle was supplied. Low tone mufflers were a new offering with back pressure reduced for an increase in horsepower. Frame improvements resulted in the seat bar, tank, and motor mounting bracket being reinforced by widening and redesign. The toolbox, top-to-bottom frame strap mount was eliminated. It was replaced by a 6 1/2 inch bracket welded to the lower right rear frame member. Exhaust valves were "parcolubrized" to draw oil to the stern. Tread contour on Goodyear and Firestone 5 X 16 tires was widened. A unique front fender emblem was a pair of "Deluxe-OHV" nameplates attached to models signifying the Deluxe accessory group on the motorcycle. This is the last year for the hydraulic unit attatched to the end of the pushrod.

1953-LAST YEAR OF THE EL 61-CUBIC-INCH PANHEAD ENGINE
A revolutionary engine offering was the new rotating exhaust valves with caps and an improved hydraulic valve lifter installed inside the tappet body. The 61-inch OHV Panhead was dropped from the engine offering. The '53 was still supplied with either foot or hand shift. The engine cylinder return oil was drained through the cylinder wall below the piston skirt when it was in the open position. The lower oil scraper ring was made of flivible and comfortable heat treated steel. The years 1853 and early '54 only find the oil pump fitted with new guided, sheave ended check and relief valves with three cornered wedges. An easily accessible removable screen filter was installed under a round cap in the late '52 engine case in the valve lifter oil line. The Deluxe Solo group offered a new inline external oil filter.

1954-GOLDEN ANNIVERSARY
Harley-Davidson's 50 year anniversary was celebrated with the Golden Anniversary Model. An immediate obvious change the beautiful 50th Anniversary gold-colored medallion gracing the top of the front fender. A new two-tone paint scheme was introduced with the tanks painted one color and the fenders another. The gas tank script emblem was retained but the underline was dropped. Late '54 witnessed the introduction of the new, thick aluminum reinforcing rings on the pan covers.
The Jubilee horn take center stage with it's chrome bell electric diaphram unit mounted on one side of the engine and it's distinctive trumpet horn on the other. New worm and pinch gears are straight forward taper fitted and keyed to the shaft. No noise emanated from this absolutely tight fit. On the gear shifter lever shaft and in the end of the gear shifter foot lever and the earlier style serrations were dropped in favor of a smooth contact surface with a reinforced foot lever pinched with 5/16th bolt and nut. A new gear shifter heel lever was offered as an accessory. First year for a retrofit Big Twin compensating sprocket that interchanged back to 1936. A new oil pressure switch was installed on the engine. The faster action throttle was a result of the new handlebar pioneered on the KH model. Piston type valves replaced the obsolete type in the bypass regulation position in the oil pump. The last year for the tombstone taillamp was '54. New, quick removal saddlebags made of Royalite plastic make their introductory bow.

1955-FIRST FLH, SWEEPING LINES
The sweeping lines produced an identification that was both modern and harmonized with the action-styled design of the 74-inch OHV rigid frame. The introduction year for the new FLH model with 8:1 compression was 1955. A new medallion finished in bright chrome topped the front fender. It emphasized the V-type engine and the letters FL identified the model. Distinctive new V-enhanced nameplates took center stage on the gas tanks. The frame front downtubes returned to straight from the bow shaped downtubes introduced in 1948. A new rectangular lamp made of stamped steel construction was mounted on the hinged portion of the rear fender. A license bracket independant of the taillamp mounted directly above it with a hooked slide to adjust to any size plate and eliminate vibration. An all new streamlined front chain guard accommodated an all new compensating sprocket. The chain cover and clutch booster cover were now cadmium plated.
New finned aluminum cast reinforcing rocker cover (Panhead) rings were secured with 6-hex head cap screws. Cylinder base gaskets were now made from a heat resistant, synthetic HYCAR rubber impregnated asbestos. A new O-ring and clamp intake manifold replaced the old plumbers nut manifold in use since the teens. Timken bearings were featured on the sprocket shaft. The left crankcase wall was stengthened for rigidity to carry the Timken bearing. The new pinion shaft main bearing was of the closed end type with one set of 13 long rollers. New 4620 nickel moly steel was....continued on page3

     

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